Ideas to solve DEFECTS by Víctor Andrés Chacón Medina https://padlet.com/a00836951/upw3x0rtquj0qe9j Share your ideas and comment on others! en-us 2025-04-29 02:25:12 UTC 2025-04-29 18:34:54 UTC hello@padlet.com https://padlet.net/icons/png/1f9e0.png Idea 1 a00836951 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430346192 Many defects are caused by the movement of through the different areas, a good idea to combat defect would be to make type of trail for like an evacuation trail from each proccess to procces for the workers to follow, also create a designated area of inventary with sufficient space between pieces.

]]> 2025-04-29 18:21:53 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430346192 1. Defects https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430346211 Re-arrange the working space, in order to prevent the pieces being hit

]]> 2025-04-29 18:21:55 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430346211 Idea 1 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430346481 Better organization and arrangement of sections so that they are not moving and damaging the pieces

]]> 2025-04-29 18:22:09 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430346481 IDEA 1 MUDA defect https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430347680

  • Detectar errores inmediatamente después de etapas críticas como producción y corte, no solo al final. Creando inspecciones despues del desmoldeo y corte.

    • ]]>     2025-04-29 18:22:29 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430347680     Defect Idea 1 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430347695

  • Implementar medidas de precaución al trasladar el material o molde, como el uso adecuado de herramientas y una manipulación cuidadosa para evitar accidentes o daños

    • ]]>     2025-04-29 18:22:30 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430347695     2. Defects https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430348298 Designate trained workers to perform quick checks right after each phase (cutting, assembly) before moving to the next.

    ]]>     2025-04-29 18:23:01 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430348298     Defect Idea 2 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430348413 Se requiere una mejor organización de las áreas en la planta con el fin de reducir el deterioro del material y eliminar recorridos o procesos innecesarios

    ]]>     2025-04-29 18:23:07 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430348413     1 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430348856 La mayoria de los defectos son por causa humana, ya que las piezas se dañan en translados una posible solucion es mejorar el espacio de trabajo tomando en cuenta la ergonomia del humano, para facilitar la transportacion y evitar defectos humanos

    ]]>     2025-04-29 18:23:32 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430348856     Idea 2 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430349038 Create a section of quick repairing to correct defects of pieces before the final inspection by assigning a person capacitated to detect and reduce possible defects

    ]]>     2025-04-29 18:23:41 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430349038     3. Defects https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430350234 Use the 5 Whys after every major defect to investigate why it occurred and prevent it of happening in recurrence.

    ]]>     2025-04-29 18:24:38 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430350234     IDEA 2 MUDAS defect https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430350511

  • Asegurar que los trabajadores hagan su trabajo con estandares, practicas correctas, ergonomia en cada proceso. Elaborando manuales y letreros para establecer el estandar de trabajo, especificamente en aplicacion de fibra, corte y armado. Esto mejoraria la calidad en la primera pasada y reduciria la variabilidad en los productos.

    • ]]>     2025-04-29 18:24:55 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430350511     Defect Idea 3 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430350963 Entrenar y capacitar a los trabajadores con los estándares de calidad específicos para cada fase y sobre detección temprana de errores comunes

    ]]>     2025-04-29 18:25:17 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430350963     2 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430351050 Capacitación a los trabajadores, mencionaban que hacían las cosas sin saber que hacer por lo que puede generar muchos errores trabajar a prueba y error por lo que, capacitar aprender y entender antes de realizar el producto puede ayudar a minimizar la cantidad de defectos

    ]]>     2025-04-29 18:25:22 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430351050     Idea 2 a00836951 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430351255 We find that the reliabilty in cutting is 86%, we could create a set of rules like a type of standard for workers to learn and follow, we could create a new type of tool for cutting precisely or to leave the same distance between the objective cut and the actual cut, to have a room for error.

    ]]>     2025-04-29 18:25:30 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430351255     Idea 3 a00836951 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430353303 Create a standard where every time there is a new type of piece for a client, for the production to create a piece stand specially for that design, where the piece will stay on it for the wholle line of production, minimizing movement of the piece and defects.

    ]]>     2025-04-29 18:27:22 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430353303     IDEA 3 MUDAS defecr https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430353395

  • Implementar sistemas para dismunuir errores humanos con POKA YOKE, hacer plantillas fisicas para guiar los procesos, poner limites en areas como la aplicacion de fibra de vidrio en moldes complejos, implementar sensores básicos o alarmas manuales donde un error típico pueda ser detectado.

    • ]]>     2025-04-29 18:27:27 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430353395     3 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430353957 Ambiente organizado, tener un orden en las estaciones y acomodarlo estrategicamente para minimizar la transportación puede ayudar para minimizar errores

    ]]>     2025-04-29 18:27:55 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430353957     Idea 3 https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430354652 Establish an audit to correct quality issues by making a weekly section check of the process. Make a template of a short list for reviews

    ]]>     2025-04-29 18:28:30 UTC https://padlet.com/a00836951/upw3x0rtquj0qe9j/wish/3430354652