Learn about the company's rules and policies to better understand its guidelines and expectations.

Awareness briefing related to the company.

Visit the welding production area to observe the metal joining processes as well as the disclosure of safety and quality of work that must be followed according to the set standards.

Briefing of orientation content, expectation and presentation guidelines.

Learn about the responsibilities and duties of each department in the company.

Learn about the different motorcycle models and their respective codes produced by the company.

Be informed about the things to learn in welding technical such as safety, quality and production planning.

Briefed on the duties and responsibilities of each department in the company, including their role in ensuring smooth operations as well as how each department functions to support the overall purpose of the organization.

Be informed to attend daily meetings every morning.

Carry out paper photostat duties required for the purpose of operation.

Be briefed on the safety procedures to be followed while in the welding production area. Focus is on the use of appropriate personal protective equipment (PPE), related to hazardous materials, as well as safety measures to prevent the occurrence of any accidents.

See the process of assembly and installation of the motor frame in the welding production area. I was given the opportunity to understand the steps involved in ensuring that the motor frame is installed accurately and safely.

Copying and transferring dates from the original document to another document for a specific purpose.

Learn about Master Production Scheduling (MPS) in the context of welding production to understand how to plan and organize the production schedule and ensure optimal time and resource management in the motorcycle manufacturing process.

Learn and recognize the differences between components and parts on various motorcycle models.

Learn how to read and understand the Master Production Scheduling (MPS) to know the production flow and process.

Learn to identify defects in motorcycle parts that can lead to a decrease in the overall quality of the motorcycle.

Visited the welding production to gain a deeper understanding of the various parts and components used in the welding process.

Observe firsthand how the seam welding process is carried out on fuel tank before the components are transferred to the next section in the production flow.

Attend business unit information sharing activity.

Attended a road safety talk organized in conjunction with the celebration of Hari Raya Aidilfitri. The talk emphasized the importance of courteous driving, adhering to road regulations, and ensuring the safety of oneself and others during the journey.

Cleaning activities were carried out to ensure the surrounding area is clean and organized.

These tasks were performed carefully to maintain a high level of cleanliness and ensure a healthy and comfortable environment for everyone.

Studied and memorized various types of motor components and parts.

Learn a bit about the painting process and visit the Painting Production area.

Be given exposure on the use of robots and how they work, as well as the process of inspecting robots.

The company was established in 1972 and is the main distributor of Honda motorcycles in Malaysia.

It plays an important role in the development of the country's motorcycle industry, offering a wide range of high-quality motorcycle models as well as excellent after-sales services.

Based on the company's principles committed to innovation and customer satisfaction, Boon Siew Honda continues to be the market leader in motorcycles in Malaysia, representing the globally famous Honda brand.

Recognizing the components or parts of a motorcycle to understand each part involved in the assembly or repair process, including those that require welding.

Update the production record in the Excel sheet.

Carry out activities by placing fuel tanks into the machine to wash first.

Attended the meeting regarding changes to the motorcycle model and jig.

Carry out the task of arranging the drawings according to the order of the numbers listed in the list as well as ensuring that each sequence is followed correctly.

Update the organizational chart that assigns each individual to the processes involved in the welding production flow.

Meet the production leader to know the update regarding person in charge for each process.

Continuing updates and adjust the organizational chart that assigns each individual to the processes involved in the welding production flow.

Learn and see the welding process for better understanding.

Opened and inspected specific parts of the jigs as part of daily maintenance to ensure smooth production operations.

Was informed about the routine inspection of machines based on a scheduled rotation.

Editing the department's organizational chart to reflect the latest structural changes.

Started learning about quality related to welding.

Attempted to place several motor parts on the jig so the robot can weld them. This area called the rear comp.

Attended a meeting related to the company's GDP in conjunction with Quality Week.

Understood the basic structure of the frame body in engineering drawings.

Identified important sections of the frame body in the drawing that are designated as welding points.

Learned the detail about the component of jig.

Participating in a meeting involving all sections under the Production Department for the purpose of related discussions.

Screenshots each of part frame body of scooter which is Vario 125 from drawings and inserted into the presentation slides in the correct way.

Mark each welding point in the slide.

Learned and gained exposure about macro test for welding.

Join the predict reporting that need to update for each month.

Screenshots each of part frame body for the other model of motorcycle from drawings and inserted into the presentation slides in the correct way.

Capture screenshots of each part of the Vario 125 scooter frame body from the drawings and insert them into the presentation slides.

Take screenshots of each section of the frame body for the Wave Alpha 125 and Dash 125 models based on the drawings and organize properly in the presentation slides.

Take screenshots of each frame body component for the RS150R and RS-X Winner models from the technical drawings and place them systematically into the presentation slides.

Screenshots each of part frame body for different model from drawings and inserted into the presentation slides in the correct way.

Replaced blurry images and arranged the slides neatly to ensure clear visibility and better understanding for Genba.

Carried out monthly cleaning activity in the factory area to maintain cleanliness.

Assigned to think of a project idea to be presented at the end of the internship.

Join the meeting every morning at 8:30 a.m and meeting quality at 10:00 a.m.

Prepared a staff name list for two shifts (morning and evening) using Microsoft Excel.

Asked questions related to welding operations and sought opinions regarding the project to gain better understanding and improve the outcome.

Spent time thinking and brainstorming ideas for the upcoming project presentation.

Learned in more detail about the In-Process Defect Rate (IDR), including its calculation method and its importance in production quality control.

Received a brief explanation about the preparation for booth setup at Sepang Circuit, including information on possible roles and types of assistance needed (such as preparing exhibition materials, managing the booth, or giving explanations to visitors).

Carried out the transfer of section record documents to the Records Storage Room in accordance with the established storage procedures.

Disposed of printed documents, particularly technical drawings, using the designated shredding machine to ensure information security and compliance with the company's privacy policy.

Meeting quality- identified quality issues, including common types of defects and the proposed corrective actions.

Meeting quality- got a few issues which is defect related to a few models.

Analyzing the visual aids installed in the production area to ensure consistency with the visual aids provided in the Excel file.

Visited the Honda booth to meet the lineup of motorcycle riders and explore various motorcycle products showcased ahead of the Asia Road Racing Championship (ARRC) 2025, scheduled for 31 May to 1 June 2025.

Meeting quality - informed about the issues that happens at the final inspection.

Given task by put the picture of welding point in provided excel and refer to the drawing.

Continuing finishes the task and recognizes welding point on the frame body of motorcycle.

Assisted staff in welcoming and escorting students during the visit to the production area.

Prepared an Excel file related to the new model by referring to drawings and visual aids.

Conducted measurements and recorded the layout of the frame body welding location to ensure positional accuracy and compliance with design specifications.

Observed the measurement process of circular features on the frame body using a Coordinate Measuring Machine (CMM) to understand its function in ensuring dimensional accuracy and adherence to design specifications.

Observed the testing process of a new body frame model using a jig. All jig installation and adjustment procedures were monitored in accordance with the specified specifications.

The Excel file has been updated for the new model in accordance with the latest changes in image and dimensions.

Measurements were taken on the new model to check dimensional accuracy and its compatibility with the technical drawing.

The jig testing process for a new frame body ensures structural accuracy, followed by this one test using computer to assess durability and performance under simulated real-world conditions.

Observing the jig testing process for a new frame body to ensure structural accuracy.

Developing an Excel template to record dimensional measurements for the new model.

Performed several activities at the loading area, which is the final stage of welding production, while learning how to set up the machine at the conveyor with full PPE.

Explored a few ideas and sought relevant materials to deepen my understanding for the project.

Prepared a project proposal that includes images of the hand jig design along with a brief explanation of its function.

Involved in discussions and gathered feedback from staff, the production leader, and the line leader to assess the suitability of the hand jig design.

Still exploring ideas and adjusting the hand jig design to meet project requirements.

Discussed again and get feedback from welding engineers, production leader, and line leader regarding the hand jig design.

Take measurements of frame body new model to proceed the project.

Made several changes to the hand jig design to improve its efficiency and safety.

Presented the latest hand jig design to KSS support members from Japan to obtain their feedback and insights.

Documented any suggestions or comments provided for design improvements.

Requested feedback again from the production leader and line leader regarding the improved hand jig design.

Made enhancements to the hand jig design based on the feedback received previously.

Sent the updated hand jig design to the project engineer who is currently developing the new model.

Copied all dimensions from the hardcopy into an Excel file for documentation and digital reference purposes.

Applied the acquired knowledge in selecting appropriate materials and design shapes for the hand jig in the ongoing project.

Discussed with the engineer to assess the suitability of the selected materials and shapes for the hand jig design.

A Google Form was prepared to assess the satisfaction level regarding the connecting bridge to Production 2, which was completed last March.

Observed how the macro test is conducted and its process.

Edited the Excel weld bead length according to the new model specifications.

Hand jig prototype has been completed and tested on the frame body.

Modified the design to a more proper version to facilitate and ensure safety when lifting the frame body.

Updated the Google Form to align with the current requirements.

Requested the engineer to introduce suitable types of metal.

Received a brief explanation about the specifications and uses of each type of metal.

Obtained recommendations on the suitable metal to be used for fabricating the hand jig.

Discussing with one of the welding engineers about the design of hand jig.

Presented and briefly explained the function and concept of the hand jig to be developed.

Received feedback and suggestions for improvement before proceeding with the prototype.

Prepared a new design for the hand jig.

Gathered feedback to improve the hand jig for better secure and ease of use.

Requested Genba to test the hand jig prototype for evaluation purposes.

Attempted the process of grinding and polishing a motorcycle frame fragment to prepare a sample for macro testing.

Attended a briefing session by the engineer to the production leader and line leader regarding the usage of the new model at each jig station.

Tested the hand jig on the frame body to ensure proper fit and stability.

Gave a brief explanation to the genba on the correct method of using the hand jig.

Met with my superior to present the hand jig design and gather insights and suggestions for improvement.

Consulted the production leader and line leader to obtain feedback on the hand jig’s suitability for line‑production operations.

Collected feedback from operators regarding the use of the hand jig, and documented any suggestions or issues raised for consideration in future improvements.

Updated the Excel file containing weld bead width measurements for the new model.

Requested assistance from the technical engineer to modify the jig holder shape from square to round, and asked the Genba team to test it again.

Reviewed the design and took accurate measurements based on the completed prototype.

Met with and requested assistance from the best team members to fabricate the hand jig before pre-production (PP1).

Edited and updated the visual aids of ADV 160 model.

Revised the hand jig design by adding correct dimensions and labels for better clarity.

Met with superior to get feedback on the design and reviewed the prototype before handing it over to engineering department or the best team.

Printed visual aids for the model ADV 160 and displayed them at each repair station as a reference for operators.

Printed, laminated, and affixed to the whiteboard near the old jig area as a quick reference for staff.

Prepared a Google Form to collect staff feedback regarding the air-conditioning installation at the welding section.

Inspected the completed hand jig prepared by the Best Team.

Updated the welding bead Excel file for the ADV 160 model based on changes in the SOP.

Provided support to Miss Azila during a meeting with the welding manager and assistant manager regarding the model ADV 160 project.

Printed the latest visual aids for the scooter motorcycle model for reference at the workstation.

Revised welding bead and length for the new model due to changes.

Went to production to observe burnthrough and missweld defects on RS150R.

Revised Google Form for Cooling WE.

Prepared summary for the second Bridge googles form.

Attended E1 meeting to support Miss Azila presenting her project for model ADV 160.

Joined Fruit Festival organized by Boon Siew Honda.

Went to production to see model ADV 160 run for both shifts involving 12 units.

Prepared the monthly IDR summary with a focus on the most frequent defect types.

Presented during the Periodic Reporting Section to share the hand jig progress and findings from the 2nd Production Link Bridge Satisfaction Survey.

Learned to view, analyze, and summarize IDR data (daily/monthly) that have been displayed in excel.

Summarized Google Form data about 2nd production link bridge in Excel for analysis and result monitoring.

Marked the weld locations on all frame body models based on slides to identify which parts require welding.

Marked weld locations on additional frame body models to clearly identify which parts require welding.

The top management safety conducted spot checks on the storage of chemicals to ensure there is no mixing of chemicals with other materials, that they are arranged in an orderly manner, and that safety risks are minimized.

Create a new welding department organizational chart to reflect the latest structural updates, to be displayed near the operator office.

Print, laminate, and display the aircond PIC at each workstation so employees know who to contact if any issues arise.

Joined the Top Patrol by top management under the safety unit to ensure items are neatly arranged, placed in the correct locations, and comply with safety aspects.

Followed the genba to dispose of waste materials such as gloves, aprons, paint, and others according to the established procedures.

Followed staff to the PPE and waste disposal area to understand the waste management procedure.

Assisted with daily office tasks and observed processes in the production area.

Assisted with daily office tasks and observed processes in the production area.

Attended training and had hands-on experience learning and trying weld.

Carried out correction work on the hazard tape marking in the aircond area for safety purposes.

Assisted with welcoming top management from Japan during their visit to the welding section.

Carried out general tasks in the office and participated in activities in the production area.

Prepared labels for the WE Cooling System

Reviewed defect rate data from 2023 to 2025 and recorded monthly production quantity into the designated file for analysis purposes.

Reviewed defect rate data from 2023 to 2025 and recorded the number of defects produced each month into the designated file.

Had a meeting with the visiting lecturer from the university and the company supervisor to explain the job scope, tasks that have been completed, and the learning activities throughout the internship period.

Tried to deepen understanding of factory safety by joining the safety team in conducting inspection at each section.

Learned the basics of ISO (International Organization for Standardization) as a systematic and quality work standard.

Understood the fundamentals of risk assessment in identifying hazards in the workplace.

Created an Excel template to record cooling temperature readings at each production station in the WE Department to monitor the environmental conditions.

Attended an exhibition held in conjunction with the Safety and Health event at the company.

Captured images of the workstation as a reference for layout purposes.

Referred to the manual images and inserted relevant information into the PowerPoint slides.

Reviewed machine and robot operation manual to learn functions and safety procedures.

Given a task to design jig tank for seam welding using tinkercad and having a discussion with line leader that related to.

Given task to transfer data from other checksheet to another in excel.

Recorded and transferred air conditioner temperature readings from manual log to Excel for data storage.

Joined the genba session and attended a briefing by the Production Leader on the welding process, in preparation for the pre-test and post-test to assess understanding.

Prepared and printed Standard Operating Procedures (SOP) and Process Quality Control Templates (PQCT) for reference in daily operations and ensuring updated documentation.

Learning the functions and usage of equipment in the welding section.

Took measurements in the all-weld section of the relevant frame line as a reference.

Studied and reviewed Pre-Operation documents at the production line, which included checking jig condition, robot, and wagon as part of the operational reference.

Reviewed Standard Operation Procedure (SOP) and Pre-Operation checklists to gain knowledge of pre-operation requirements.

Recorded key insights from observation for future reference.

Reviewed PQCT documents to strengthen understanding of standard procedures and quality control.

Made notes on equipment and jigs used in the welding section.

Revisited information on defects to improve knowledge in quality monitoring.

Reviewed and edited the fuel tank jig design back.

Presented the prepared slides to the supervisor for review and evaluation.

Revised the slides accordingly based on the feedback provided.

Prepared presentation slides on fuel tank jig for documentation and reference purposes.

Revisited previous tasks to identify potential improvements.

Took initiative to record new terms related to welding and assembly for personal knowledge.

Fire drill conducted by demonstrated fire extinguishing methods and the use of emergency equipment for injuries.

Adjusted slides and requested Iqbal and Izwan to review. Need some changes were required.

Reviewed slides with Miss Azila again and present to her before presentation.

Presented to CMPO and Senior Management team.

Observed the assembly process and noted safety precautions at the workstation.

The departmental patrol was carried out to ensure workplace safety, cleanliness, and compliance with established standards. During the patrol, several critical areas were inspected, including the production area, chemical storage and store.

Asked help from technical engineer to establish hand jig placement.

Discussed with fuel tank line leader about issues faced, including conveyor problems.

Noted recurring water overflow at the washer machine during operations.

Received feedback from Genba regarding wet aprons caused by seam welding splashes.

Adjusted the visual aids due to some errors with the images.

Attended sharing session about maintaining good relationships with colleagues, focusing on communication, honesty, avoiding conflicts, and ensuring a safe and healthy workplace.

Attended a photo session with CMPO, Senior Manager team, and company supervisor in a graduation ceremony for interns organized by Miss Amy.

Attended a briefing session before departing to Sepang to support the riders.

Participated in the Honda Family Day event, which was organized to strengthen bonds between employees, families, and management.

Joined the Giant Shoes game as part of the sports activities that encouraged teamwork and cooperation.

Participated in the bowling competition organized for the Welding Section that can fostering teamwork, sportsmanship, and closer relationships among colleagues.

Participating in the badminton tournament organized by the Welding Section by providing sports activities for employees involved in a fun and healthy competition.

Assisted the operator in disposing gloves, apron, and arm cover while observing the disposal procedure.

Requested supervisor to complete the internship student form.

Taking pictures with the Welding Section team as a memories before the industrial training ends.

Final tasks include returning the company uniform, locker keys, staff ID, office equipment, and the company laptop.