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I laser cut a small model of my red arrows centrepiece and used some thin paper to prototype the tabs on the fabric to attach

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Preparing soldier silhouette on illustrator for laser cutting 

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Preparing soldier silhouette on illustrator for laser cutting 

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Soldiers (testers)

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Soldiers were printed onto paper to make sure they were the right size

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Prepearing & sending files to the laser cutter 

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Prepearing & sending files to the laser cutter 

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designed on illustrator, imported each shape to fusion and extruded them 

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designing the cookie cutter from illustrator to fusion360

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designing the cookie cutter from illustrator to fusion360

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Thrown more pots, total of 45

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Preparing 9 RAF soldiers for laser cutting 

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Preparing 9 RAF soldiers for laser cutting 

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Took 21 minutes

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16 White acrylic navy soldiers laser cut

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16 White acrylic navy soldiers laser cut

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fixing printing problems - unwanted gaps in cookie cutter

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fixing printing problems - unwanted gaps in cookie cutter

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changing it to an earlier Spitfire model WITHOUT guns

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clay stamp with cookie cutter failed - cutter isn't 'sharp' enough & design isn't simple enough 

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clay stamp with cookie cutter failed - cutter isn't 'sharp' enough & design isn't simple enough 

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let the clay dry for a few days and it came out in clumps - but with a defined pattern which is good

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Looks better laser cut than 3d printed...

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Working on fabric for back of model & PowerPoint production log catchup

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Peeling the back of the soldiers to be placed on the poppy stands

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Peeling the back of the soldiers to be placed on the poppy stands

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All the soldiers stacked and prepared to be placed on more stands

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All the soldiers stacked and prepared to be placed on more stands

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made the outer wall extrude thinner at the top - this will cut the dough easier as I am unable to taper the edges

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the outer wall has a thinner section at the top to cut through dough better. I also simplified the details by making the gap between the outer wall and details bigger

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printed the cutter and made it come to a point!!

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printed the cutter and made it come to a point!!

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this hopefully allows the clay to come out easier?????

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it's now in 2 parts - cutter and imprinting piece

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it's now in 2 parts - cutter and imprinting piece

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needs simplifying. maybe if it wasn't all solid shapes? the cutter part worked though! I spilt some flour, ignore that.

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dough failed. it got stuck in the cookie cutter just like the clay did

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dough failed. it got stuck in the cookie cutter just like the clay did

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please excuse the nails. they're overdue to be taken off

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broken in same place on either side, not sure why

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broken in same place on either side, not sure why

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inside imprinting piece stopped printing?

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inside imprinting piece stopped printing?

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has handle, and it fits inside the outer edge

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has handle, and it fits inside the outer edge