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Hello everyone! My name is Muhammad Danish Irfan (CEEH2207J), and I’m from the fascinating land of Kuala Lumpur. Welcome to my Padlet, where we will explore the interesting world of food preservation technology! In this space, we will delve into various methods and innovations that help extend the shelf life of food, ensuring safety and quality. I look forward to sharing insights and learning together with all of you!

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I want to express my gratitude towards Dr. Nurul Asyikin Md Zaki for her endless guidance in Food Preservation course. I learned a lot in this class and I hope to use these knowledges in my future endeavour!

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Obtaining the results of the first lab using the 'Colony Counter Microbiological Device'

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Spoiled and fresh food (solid and liquid) materials that we utilised for our first food preservation lab!

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The results of microorganism growth!

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Compare the principles, advantages, and limitations of three different types of industrial dryers. Provide specific examples of materials suited for each dryer type.

Tray Dryer

Principle:

Food samples, commonly in solid form, are placed in trays available in the dryer while heated air is continuously supplied into the dryer chamber.  The hot air will continuously circulate within the closed chamber and pass through each level of trays in the chamber with the help of a blower fan.  As a result, the hot air will heat the food samples by forced convection heating and water will be remove from the samples by mass transfer between the passing air and food samples.

Advantages:

Tray dryer involved simple operations and easy to clean. This equipment focuses more on batch processes where parameters are interchangeable for each batch. The equipment is readily adjusted for different types of solid samples and scale due to its universal usage, available in different sizes with different price ranges. Moreover, spillage of materials can be avoided since the loading and unloading of samples is very easy.

Limitations:

It is a time-consuming equipment due to its usage for batch processes, increasing time needed to load and unload food samples. The load and unloading process also requires more manual labour to perform the task. Furthermore, the drying process itself could take a long time to complete depending on the sample’s materials. The tray drying is also limited to small and medium scale due to its limited capacity.

Example of Materials:

Used for solid materials such as crude drugs, tablet granules and chemical powders.

Spray dryer

Principle:

Food samples commonly in liquid form, are fed into the top of the spray dryer, where the fluid will be atomized into fine droplets. These droplets are then heated by dropping radially into the chamber and exchange heat with the hot gas stream that is fed tangentially into the chamber. As a result, the droplets’ temperature increased and dried instantaneously, forming spherical particles products as powder form. The gas-solid mixture will then feed into a cyclone separator, where water, in the form of vapour is removed at the top of the separator while the dry product, in powder form is removed to the bottom of the equipment.

Advantages:

This process is extremely fast process due to the large surface areas provided by the droplets resulting in shorter period resulting the rapid and efficient drying. This process is also most suitable for continuous operation providing high efficiency for any plant operation. Moreover, the spray drying process able to preserve active components in the samples, highly suitable for high-quality product manufacturing from pharmaceuticals industry. The solid products formed are also uniform in sizes and shapes due to the atomization of the liquid through the atomizer.

Limitations:

This equipment has a very high capital cost due to the involvement of two equipment, the drying chamber as well as the cyclone separator. The maintenance of the equipment is also costly, especially replacing the nozzles from the high possibility of clogging at the hot air and liquid nozzles over time. This equipment is not suitable for solid product as it involved the process of liquid droplets and hot gas only.

Example of Materials:

Pharmaceutical products such as penicillin, blood products and vaccines. In food industries used in milk powder production.

Drum Dryer

Principle:

The feed sample, in the form of liquid, is contained in tank and travel through the drum surface from the partially dipped drum dryer, where the hollow metal drum will be continuously heated and rotates on its longitudinal axis. The sample appears as liquid films spread on the drum surface and dried by contact drying to form a layer. A suitable knife is used to scrap the dried material out of the surface and removed as dry film solids.

Advantages:

This process is highly suitable for a continuous operation, providing a higher productivity and efficiency of a chemical plant and lower energy consumption is needed resulting in an efficient energy use due to the contact drying method. This process also provides a fast heat and mass transfer resulting in a rapid drying, consuming lesser time. The process usually has a high efficiency producing a lot of dry products in a short amount of time. Other than that, drum dryer is easy to clean and maintain due to its simple equipment configuration. Drum dryers are also able to dry viscous foods that are commonly unsuccessful with other methods.

Limitations:

The equipment is very costly, especially to replace the drum surface due to its precision machining requirement to build the equipment. Food samples with high sugar content are not suitable since it will be glued to the drum surface when heated and harden the scrapped off process from the drum surface. Products with corrosive behaviour are also not suitable for drying because of the potential of drum surface pitting.

Example of Materials:

Used in food industries in liquid samples such as cooked starch solutions, fruit purees and milk products.

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Discuss the various types of moisture present in a solid material and their influence on the drying process. Explain how these moisture types affect the drying rate curve.

Bound Moisture

Moisture content that is chemically or physically bound to the food’s structure. It is tightly held and trapped within the structure of a solid material through physical forces. In other words, it is the minimum water held by the surface material, where the equilibrium vapour pressure is less than the pure water at the same temperature.  Longer drying time are required since the moisture needs to move from inside of the particle to the surface of the food sample before evaporates to the surrounding. Drying rates are reduced through time since longer drying time and higher energy inputs are needed for the internal mass and heat transfer of water and heat. This is the first falling rate period where a gradual downward slope can be seen from the drying curve.

Initially, the particle surface is partially wet where some of the moisture inside the particles are transferred to the surface. However, as time increases, the transfer rate of moisture content from inside the particle to the surface are slower than the transfer rate of the moisture from the surface to the surrounding causing the particle surface to be very dry resulting in a further reduction of the drying rate. This part of the process is depicted as the second falling rate period in the drying rate curve where the drying rate decreases even more, illustrating the increased difficulty in moisture removal. Even steeper gradual downward slope is shown in the drying curve to illustrate the second falling rate period.

Unbound Moisture

Moisture content that is only attached to the surface of the solid food material. The water is held by the surface material, where the equilibrium vapour pressure equal to that of a pure water at the same temperature. They are not chemically or physically bound to the sample’s structure and appears as liquid film that can be easily removed from the surface at the initial stages of drying stages through evaporation. The drying rate will be constant where the moisture evaporates freely from the external surface until all the unbound moisture is removed from the surface hence the constant rate period of the drying curve illustrated this part of the process. It is represented by a horizontal line on the drying curve, depicting the fastest phase of drying in the curve,

Equilibrium Moisture Content

Amount of water present in the solid which exerts a vapour pressure equal to the vapour pressure of the atmosphere surrounding it. The level of moisture content of the materials is neither gain or lose from or to the surrounding when exposed to the environment at room temperature. The drying rate will approach zero, where the drying curve will become flat because there is no drying process occurs anymore.

Free Moisture

Amount of water that can be easily evaporate from the solid surface to the surrounding. It is the moisture held between particles in solids and behave similarly to unbound moisture.

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Describe the typical drying rate curve and explain the distinct phases observed during the drying process. How do factors like temperature, air velocity, and humidity influence the drying rate curve?

The typical drying rate curve consists of two distinct phases which are the falling rate period and the constant rate period. The process starts off initial transient process of heating up the food sample to achieve the drying temperature. The system must first adjust to the drying conditions requires a short time of adjusting. Drying rate are either increases or decreases a bit depending on the initial temperature of the food sample.

We then enter the constant rate period, where the unbound moisture that exists on the surface of the food sample will be evaporated from the surface to the surrounding at a consistent rate. During this phase, the external heat and mass transfer rate are controlling the process, in which the sample’s surface has sufficient moisture to be evaporated without being limited by the internal diffusion of water. Drying rate remains steady until all the free moistures are removed.

As drying process continues, we are now entering the falling rate period. At the early period, the particle surface is wet because some of the moisture content at the surface has been evaporated. The drying rate is starting to decline due to the internal diffusion of water from inside of the materials to the surface, resulting a longer time of drying process. During this phase, the internal mass and heat transfer are now controlling the process. As time increases, the particle surface is now dry due to the removal of free moisture from the material. The diffusion rate of water from inside the material to the surface is slower than the diffusion rate of water from surface to the surrounding. As a result, drying rate is further reduced while the energy required to remove the moisture increases.

Lastly, an equilibrium moisture content of sample is now achieved, where the rate of evaporation equals to the rate of reabsorption of moisture from the environment. Here, no noticeable changes can be seen from the moisture content of the sample over time. Drying rate approaches zero and the curve flatten.

Influencing factors of the drying rate curve includes temperature, air velocity and humidity. Energy available for evaporation process will be produced when we increase the temperature of the drying process. These amounts of energy will reduce the amounts of time required to remove the moisture from the sample thus increasing the drying rate. The drying rate curve will be shorter depicting the time reduction for moisture removal. However, product degradation might occur if an excessive amount of heat is supplied to the food sample.

Additionally, the removal of saturated vapour from the surrounding sample’s surfaces can be enhance when we increase the velocity of air. This modification will significantly increase the drying rate allowing for a larger heat and mass transfer between both mediums especially during the constant rate period. The curve will become shorter as lesser time are required to complete the constant rate period. Despite that, an excessive air must be avoided to reduce the possibility of uneven drying of the sample.

Lastly, a lower relative humidity of air is preferrable for the drying process because it will result in a faster evaporation rate especially in the constant rate period. This is due to a higher efficiency of moisture absorption from dry air compared to humid air since dry air contains less moisture. More moisture can be absorbed to the surrounding thus further enhancing the drying rate curve and promotes rapid water removal from material This process will raises the drying rate.

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What is your opinion on the use of chemical preservatives as food additives in food products?

I believe that the usage of chemical preservatives are essential to improve safety of the products, maintaining its quality and elongate the food's shel life.

However, it is important to limit the use of harmful food preservatives such as caramel, to avoid potential health consequences associated with overconsumption. If possible, the usage of a more natural food preservatives is advisable because of its more natural properties.

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The technology in food preservation is always evolving. How would you recommend the best chemical preservation method to be used?

Organic Acids

Organic acids such sodium benzoate and potassium sorbate, can allow for the food to absorb nutrients through the cell membrane while preventing any microorganism growth in the food. This technique is effective against a wide range of bacteria and molds at low concentrations! It is also important to mention that organic acids are derived from natural sources, enhancing their safety to the consumers.

Salt

Salt is mainly used in the curing of meat such as bacon and fish, and also for vegetables, such as pickled vegetables. Salt reduces the water content in food by drawing moisture out through osmosis creating hypertonic environment that prevents microorganism growth. Salt is safe as it has been used for centuries without significant health risk. Salt is alos a natural mineral leading to minimal environmental effect when used responsibly. Salt is low cost and affordable for everybody making it a popular chocie for consumers.

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Explain the concept of mass transfer in drying. Discuss the different mechanisms involved in moisture movement within a solid material and from its surface to the surrounding environment.

The concept of mass transfer in drying mainly referring to the movement of moisture from within the solid structure to the surface of the material and subsequently evaporated to the environment. During drying, the external mass transport first occurred, where the surface moisture is transported from the product surface to the drying air surrounding the sample. The concentration gradient of water plays a crucial role in this transport whereby the water concentration of water in dry air is lower than those in the sample. Thus, the water will move from the surface of product to surrounding air until all the free moisture evaporated. The evaporation occurs due to the heat transfer of the drying sample and the surrounding air, providing sufficient energy to the water to escape to the air in gas phase.

Meanwhile, the internal mass transport refers to movement of moisture inside the sample structure from one point to another until it reaches the surface. The concentration gradient plays their role here by the movement of moisture from higher concentration point to a lesser concentration area. Both processes are also referred as diffusion process focuses on molecular concentration gradient where capillary diffusion and binary diffusion can be defined for liquid molecular movement and gas molecular movement, respectively.

Other than that, convection also has dominant role in mass transfer processes. Convection refers to the movement of molecules migrates from higher-pressure area to lower-pressure area due to fluid motion. In the drying process, hot air is continuously flowed over the sample replacing the air with high water concentration with drier air, keeping the concentration gradient environment for mass transfer. Water molecules at the structure move from high to pressure to low pressure by the pressure-driven flow in a fluid air motion. Liquid and gas inside the structure of the sample can be transported to the surface by this process.

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Discuss the importance of considering factors like product quality, energy efficiency, and environmental impact during dryer selection and design. How can these factors be balanced to achieve an optimal drying process?

Several factors are important for consideration during dryer election and design. It is crucial to determine the product that we want to produce while targeting for their high-quality production suitable for its usage. For pharmaceutical industry for example, we need to preserve their product’s nutritional value for a beneficial usage for the consumers. An unsuitable process can lead to nutrient degradation, compromising the product’s purpose and its consumption safety. Therefore, selecting the right drying process such as spray-drying or freeze-drying can preserves the product’s ingredients increasing the usability towards customers.

Other than that, energy efficiency must also be considered as it significantly impacts operational costs in drying processes. Implementing energy-efficient technologies during the design of the drying equipment such as a heat recovery systems might significantly reduce energy consumption by recycling the energy throughout the drying cycle. This will result in lowering the operational cost of the plant as well as lowering the environmental footprints.

Additionally, lowering the environmental footprints will align with the ongoing Sustainable Development Goals (SDGs) that has become a vital component during these modern industries. The design of drying system must prioritize in minimizing waste and emission during the drying operations such as selecting more eco-friendly materials for the equipment’s construction as well as utilising renewable energy for heating purposes.

In order to balance the factors to achieve an optimal drying process, several methods can be employed. One of the methods include the utilisation of computer-aided design (CAD) and other simulation models such Aspen HYSYS and MATLAB during the design process to model and optimise the best dryer performance under different conditions of the drying. A pilot tests must also be conducted after the simulation test to ensure that the simulation achieved the desired outcomes of the drying process ensuring the best product quality while maintaining energy efficiency.

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Food Preservation Technology Innovation Pitching

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Food Preservation Technology Innovation Pitching

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On 16th January 2025, we had a pitching related with technology innovation in food preservation. As for our group, we have innovated the powdered honey from liquid honey that can provide ease for travel and longer shelf-life.

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Food Preservation Technology Innovation Pitching

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Food Preservation Technology Innovation Pitching

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We have analysed the market gap and the major differences between each products of honey.

From our findings, the general public preferred the powdered honey due to its ease in transportation, especially during traveling where they can just bring the product anywhere and everywhere as it is lighter compared to the liquid. The packaging for the powdered honey will also be in a plastic packaging instead of the usual glass container, as for the liquid.

Furthermore, powdered honey have a longer shelf-life, suitable for every storage conditions compared to the its liquid form, where it should always be stored in a refrigerator to last longer.

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Food Preservation Technology Innovation Pitching

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Food Preservation Technology Innovation Pitching

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My journey in developing the new innovation for the powdered honey can be assessed through this slide. Please check it out!

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Check out this Presentation designed by MUHAMMAD DANISH IRFAN MUNZIR.