# data[].attributes.body
FLU-TEF WIRES & CABLES PVT. LTD. is a trusted manufacturer and supplier of RF cable assemblies. Our RF cable assemblies ensure low signal loss, excellent electrical performance and long-lasting durability.

We provides customized RF cable assemblies to meet the specific requirements of our clients while ensuring optimum performance and reliability. Our RF cable assemblies are widely used in telecommunications, aerospace, defense, broadcasting and wireless communication systems. These RF cable assemblies offer superior shielding, flexibility and resistance to harsh environmental conditions. Contact us to buy RF cable assemblies at the best price.

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Transmission of signals and radio frequency (RF) in the multi-megahertz range frequently uses RF coaxial cables/ RF cable assemblies. Depending on the intended usage or application, FLUTEF Industries can construct coaxial cable assemblies with a variety of connectors and cable types in a range of lengths. RF cable assemblies are another name for coax cable assemblies.

We are manufacturing flexible & semi-rigid RF cables with PTFE dielectric & FEP/ PTFE jackets.

Our best knowledgeable technical staff can provide suggestions for product enhancements as well as assistance with the choice of RF coaxial cables. The central conductor, which is typically made up of a single solid copper wire, is used in the actual design of the coaxial cable assembly to transfer electrical signals. The solid copper wire is encircled by a woven metal braid and covered in an insulating layer. Coax virtually avoids magnetic and electric leakage by design. There is little leakage outside the braid and these fields are contained within the dielectric. Due to FLUTEF Industries very minimum order requirements and expert engineering design services, we are able to produce customised coaxial cable assemblies and RF cable assemblies to meet the requirement of the customer and application.

Each RF cable assembly and coaxial cable assembly we manufacture is tailored to the needs of the customer. At FLUTEF Industries, we take pride in the RF / coaxial cable assembly's quality, delivery, and price as well as our solid client reputation.

Contruction

1Solid conductor made up of

Silver plated copper clad steel (SCCS) or

Silver plated copper (SPC)

2 Dielectric layer of solid extruded PTFE.

3Outer conductor made up of Deoxidized & annealed Electrolytic Bare or Tin or Silver or 90/10 Tin-lead plated copper tubing

Operating Temperature: -40°C to + 125°C
These cables are designed for Super High Frequency connection up to 20GHz.

SEMI-RIGID Co-axial cables are manufactured as per JSS 6145-24/MIL-DTL-17J and their respective MIL datasheet.
Characteristics

In order to constantly meet technical, precision, and quality standards, we aim to combine market-leading signal integrity expertise with premium RF solutions. SEMI-RIGID cables are produced in accordance with MIL-DTL-17J, JSS 6145-24, and the corresponding MIL datasheet.

100% filtering, providing superior interference protection.

Simplicity in stripping, soldering, and joining.

The minimum recommended bending radius is three times the cable's diameter.

Vacuum has no outgassing.

Applications

Assembly manufactured with customised cable length depending on the configuration (male (plug) to male, female to male, or male to female), orientation (straight, right-angle), and mounting (bulkhead). These traits and distinctive design elements enable standard groups to meet the specific design needs of various applications across markets.

Transmission and delay lines for microwaves

Calculator with a high processing speed and a low noise amplifier circuit.

Connectors that are perfectly screened and suitable for aircraft applications.

Applicable with waveguides.

Modernization of internal module connections technology.

Strong vibrational stress resistance and high phase stability.

To ensure that each RF / coaxial cable assembly is produced correctly and performs as intended, FLUTEF's Quality Control Department can conduct physical and electrical testing. Please contact our qualified personnel for any additional questions regarding wiring and cable.

Flu-Tef
Part No

Reference
MIL
Part No

Inner
Conductor
n x mm

Conductor
Diameter
mm

Dielectric
Core
mm

Outer
Conductor Copper
Tubing

Over all
Diameter
mm

Weight
Kg/Km
Max

F401
F401T

M17/129RG401
M17/129-00001

1 x 1.628 SPC
1 x 1.628 SPC

1.628±0.025
1.628±0.025

5.30±0.05
5.30±0.05

Bare Copper
Tin Plated coppe

6.35±0.05
6.35±0.05

156.24
157.73

F402
F402T

M17/130-RG402
M17/130-00001

1 x 0.92 SCCS
1 x 0.92 SCCS

0.92±0.018
0.92±0.018

2.97±0.025
2.97±0.025

Bare Copper
Tin Plated copper

3.58±0.025
3.58±0.025

51.18
52.23

F405
F405T

M17/133-RG405
M17/133-00001

1 x 0.51 SCCS
1 x 0.51 SCCS

0.51±0.013
0.51±0.013

1.68±0.05
1.68±0.05

Bare Copper
Tin Plated copper

2.20±0.025
2.20±0.025

22.76
23.51

Flu-Tef
Part No

Impedance
Ohms

Capacitance
pf/Mtr
Max

Operating
Frequency GHz
Max

WorkIng Voltage
Volts
RMS

Attenuation
dB/100 Mtrs, Maximum

Power rating
Watts, Maximum
at GHz

Structural Return Loss
dB Minimum at GHz

0.1

0.4

1.0

3.0

10

20

0.4

1.0

3.0

10

18

20

Send Inquiry

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RF Cable Assemblies, Semi Rigid Cables, Coaxial Cable Assemblies & RF Coaxial CablesUL

# data[].attributes.attachment_link.description
Transmission of signals and radio frequency (RF) in the multi-megahertz range frequently uses RF coaxial cables/ RF cable assemblies. Depending on the intended usage or application, FLUTEF Industries can construct coaxial cable assemblies with a variety of connectors and cable types in a range of lengths.

# data[].attributes.body
FLU-TEF WIRES & CABLES PVT. LTD. manufactures high voltage wires that ensure reliable power transmission, superior insulation and long lasting performance in demanding electrical applications. Our high temperature wires are engineered to withstand extreme heat conditions while maintaining safety and efficiency.

We also offer aerospace wires & cables designed for critical aerospace and aviation systems where precision and reliability are essential. Our wires & cables for electronics are designed to deliver stable signal transmission, enhanced flexibility, and reliable connectivity for modern electronic applications.

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FLUTEF Industries was founded in 1978 by late shri Jashwant Sanghvi and Shri Bharat Sanghvi to produce PTFE Insulated wire and cable.
We are today a leading designer and manufacturer of a wide range of PTFE, XLETFE wires and cables, R.F.Coaxial cables, 1553 Bus cables, and many other customer specific special purpose cables meeting military and aerospace standards.

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High Voltage Wires, High Temperature Wires, LCSO & CEMILAC Approved Wires & Cables for Electronics

# data[].attributes.attachment_link.description
FLUTEF Industries was founded in 1978 by late shri Jashwant Sanghvi and Shri Bharat Sanghvi to produce PTFE Insulated wire and cable. We are today a leading designer and manufacturer of a wide range of PTFE, XLETFE wires and cables, R.F.Coaxial cables, 1553 Bus cables, and many other customer specific special purpose cables meeting military and aerospace standards.

# data[].attributes.body
FLU-TEF WIRES & CABLES PVT. LTD. is a trusted manufacturer and supplier of high voltage wires, designed to meet demanding industrial and electronic applications. We focuses on precision engineering, durable insulation and reliable performance to ensure safety and efficiency in critical environments. We manufactures premium quality high voltage wires using advanced materials and strict quality standards. With a commitment to quality standards, advanced manufacturing and customer satisfaction, we continues to deliver wiring solutions for various industries.

# data[].attributes.attachment_link.readable_text
FLUTEF Industries was founded in 1978 by late shri Jashwant Sanghvi and Shri Bharat Sanghvi to produce PTFE Insulated wire and cable.
We are today a leading designer and manufacturer of a wide range of PTFE, XLETFE wires and cables, R.F.Coaxial cables, 1553 Bus cables, and many other customer specific special purpose cables meeting military and aerospace standards.

# data[].attributes.attachment_link.title
High Voltage Wires, High Temperature Wires, LCSO & CEMILAC Approved Wires & Cables for Electronics

# data[].attributes.attachment_link.description
FLUTEF Industries was founded in 1978 by late shri Jashwant Sanghvi and Shri Bharat Sanghvi to produce PTFE Insulated wire and cable. We are today a leading designer and manufacturer of a wide range of PTFE, XLETFE wires and cables, R.F.Coaxial cables, 1553 Bus cables, and many other customer specific special purpose cables meeting military and aerospace standards.

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PTFE Sleeves | FLU-TEF WIRES & CABLES PVT. LTD.

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PTFE Sleeves | FLU-TEF WIRES & CABLES PVT. LTD.

# data[].attributes.body
FLU-TEF WIRES & CABLES PVT. LTD. is a trusted manufacturer and supplier of PTFE sleeves in Ahmedabad, India. Our high quality PTFE sleeves offer excellent resistance to high temperatures, chemicals, abrasion and electrical stress, making them ideal for industrial, electrical and automotive use.

Manufactured using premium-grade PTFE material, these sleeves ensure outstanding dielectric strength, low friction and long service life even in extreme environments. We supplies PTFE sleeves in various sizes and specifications to meet diverse customer requirements while maintaining consistent quality standards.

Widely used for wire insulation, cable protection, thermal shielding and chemical processing applications, our PTFE sleeves deliver reliable performance and enhanced safety. With a strong focus on precision manufacturing and customer satisfaction, FLU-TEF WIRES & CABLES PVT. LTD. continues to be a preferred choice for PTFE insulation solutions across industries.

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FLU-TEF WIRES & CABLES PVT. LTD. is a pioneer PTFE sleeves manufacturer in India. We provide a wide range of high quality PTFE sleeves. Our PTFE sleeve is used to protect cables, hoses from extreme heat, metal splashes, fires and flames. We manufacture PTFE sleeves and tubing as per international standards. Contact us to buy PTFE sleeves at the best cost.

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PTFE Insulated Multi-core Cables are produced using a synthetic fluoropolymer, and they are used in virtually all electrical, electronic, and technical fields. Particularly for applications requiring high temperature and high frequency, PTFE-insulated multicore wire is necessary. The PTFE sleeves have excellent thermal properties. The FLUTEF Industries guarantees that these sleeves won't separate under any pressure. Certified PTFE wire Sleeving display reduced embrittlement, has good mechanical properties, are highly dielectric and chemical resistant, and are extremely flame resistant. Since many wiring connections must be employed in such applications, they are widely utilised in scientific instruments, electric heaters, transformers, and motors. For these purposes, a single cable with a number of cores is ideal.

Construction :

1 Conductor

2 Core insulation : Extruded or tape wrapped PTFE

3Braided shield

4 Jacket : PTFE tape wrapped & Fused.

Colour : The colour range of PTFE Jacket Black, Green, White, Blue, Grey, Red, Yellow, Brown, Orange, violet.

Characteristics :

To precisely match customer demands, PTFE multi-core cables are produced in accordance with ANSI/NEMA WC 27500/JSS 51038 specifications for use in aerospace and industrial electrical applications.

According to JSS 51034/MIL-W-16878/NEMA HP 3, the cable primary is made of PTFE wire.

The cable is available in sizes ranging from single wire and has all the distinct electrical and mechanical qualities of PTFE. 84 maximum pairs of twisted, screened, jacketed, or both, depending on the application, screened or/and jacketed cable.

The PTFE Sleeve Joint is incredibly adaptable. These joints have high conductivity and are highly robust.

These sleeves' anti-stick qualities prevent the growth of sediments and fungi.

The best materials were used in the design of the PTFE Sleeves. By using these insulated sleeves, you can prevent equipment damage and leakage of electricity from the cables.

The greatest PTFE-insulated electrical sleeves and other items on the market are made by our skilled professionals using the best raw materials and cutting-edge technology.

Derating factor:

The following table used as a guideline for derating factor in multicore cables

No of core

Derating factor (x Amps)

2 - 5

0.8

6 - 15

0.7

16 - 30

0.5

Merits of PTFE Sleeve

Cables, hoses, and metal splashes are protected from blazing heat, fire, and flame by the PTFE Sleeve. To provide the cable mechanical strength and binding, certified PTFE wire is jacketed. To increase the cable's strength and durability, SS or GI wire braid armouring can be applied over the jacket. The entire cable can be shielded, each core can be individually insulated, or only a certain number of cores can be shielded while the remainder is left unshielded, depending on the situation. The wall thickness and sleeve diameter of the PTFE Sleeve are 0.25mm and 0.71mm, respectively. If you have any extra queries concerning the FUTEF's approved PTFE Wires, get in touch with our specialists!

High performance from -200 °C to 260 °C, with a peak temperature of 300 °C.

Autoclavable; unaffected by soldering temperatures.

Smooth internals enables a closer fit, making them ideal for high-density wiring.

You will have access to a top-notch tape-wrapping-sintering (TWS) process that offers long flex life, high burst pressure, and outstanding tear resistance in addition to good mechanical stability.

FLUTEF Industries PTFE Wires & Cables have a strong dielectric force, are UV radiation-resistant; unaffected by ageing, fungi, or water absorption and possess fire-resistance properties.

With very few exceptions, inert to practically all chemicals, solvents, fluxes, and oils; fully biocompatible; and devoid of extractable.

100% checked, checks & tests against various stimuli accomplished.

Send Inquiry

# data[].attributes.attachment_link.title
Certified PTFE Sleeves, PTFE Multicore Cables, PTFE Wires & Cables, PTFE Shielded Cables

# data[].attributes.attachment_link.description
PTFE Insulated Multi-core Cables are produced using a synthetic fluoropolymer, and they are used in virtually all electrical, electronic, and technical fields. Particularly for applications requiring high temperature and high frequency, PTFE-insulated multicore wire is necessary. The PTFE sleeves have excellent thermal properties. The FLUTEF Industries guarantees that these sleeves won't separate under any pressure.

# data[].attributes.body
FLU-TEF WIRES & CABLES PVT. LTD. is the largest RF cable assemblies manufacturer in India. We provide an exclusive range of RF cable assemblies to enhance signal integrity, reduce loss and improve system performance. Our coaxial cable assemblies are a perfect solution for transmitting RF signals from one connection to the next within a system.

# data[].attributes.attachment_link.readable_text
Transmission of signals and radio frequency (RF) in the multi-megahertz range frequently uses RF coaxial cables/ RF cable assemblies. Depending on the intended usage or application, FLUTEF Industries can construct coaxial cable assemblies with a variety of connectors and cable types in a range of lengths. RF cable assemblies are another name for coax cable assemblies.

We are manufacturing flexible & semi-rigid RF cables with PTFE dielectric & FEP/ PTFE jackets.

Our best knowledgeable technical staff can provide suggestions for product enhancements as well as assistance with the choice of RF coaxial cables. The central conductor, which is typically made up of a single solid copper wire, is used in the actual design of the coaxial cable assembly to transfer electrical signals. The solid copper wire is encircled by a woven metal braid and covered in an insulating layer. Coax virtually avoids magnetic and electric leakage by design. There is little leakage outside the braid and these fields are contained within the dielectric. Due to FLUTEF Industries very minimum order requirements and expert engineering design services, we are able to produce customised coaxial cable assemblies and RF cable assemblies to meet the requirement of the customer and application.

Each RF cable assembly and coaxial cable assembly we manufacture is tailored to the needs of the customer. At FLUTEF Industries, we take pride in the RF / coaxial cable assembly's quality, delivery, and price as well as our solid client reputation.

Contruction

1Solid conductor made up of

Silver plated copper clad steel (SCCS) or

Silver plated copper (SPC)

2 Dielectric layer of solid extruded PTFE.

3Outer conductor made up of Deoxidized & annealed Electrolytic Bare or Tin or Silver or 90/10 Tin-lead plated copper tubing

Operating Temperature: -40°C to + 125°C
These cables are designed for Super High Frequency connection up to 20GHz.

SEMI-RIGID Co-axial cables are manufactured as per JSS 6145-24/MIL-DTL-17J and their respective MIL datasheet.
Characteristics

In order to constantly meet technical, precision, and quality standards, we aim to combine market-leading signal integrity expertise with premium RF solutions. SEMI-RIGID cables are produced in accordance with MIL-DTL-17J, JSS 6145-24, and the corresponding MIL datasheet.

100% filtering, providing superior interference protection.

Simplicity in stripping, soldering, and joining.

The minimum recommended bending radius is three times the cable's diameter.

Vacuum has no outgassing.

Applications

Assembly manufactured with customised cable length depending on the configuration (male (plug) to male, female to male, or male to female), orientation (straight, right-angle), and mounting (bulkhead). These traits and distinctive design elements enable standard groups to meet the specific design needs of various applications across markets.

Transmission and delay lines for microwaves

Calculator with a high processing speed and a low noise amplifier circuit.

Connectors that are perfectly screened and suitable for aircraft applications.

Applicable with waveguides.

Modernization of internal module connections technology.

Strong vibrational stress resistance and high phase stability.

To ensure that each RF / coaxial cable assembly is produced correctly and performs as intended, FLUTEF's Quality Control Department can conduct physical and electrical testing. Please contact our qualified personnel for any additional questions regarding wiring and cable.

Flu-Tef
Part No

Reference
MIL
Part No

Inner
Conductor
n x mm

Conductor
Diameter
mm

Dielectric
Core
mm

Outer
Conductor Copper
Tubing

Over all
Diameter
mm

Weight
Kg/Km
Max

F401
F401T

M17/129RG401
M17/129-00001

1 x 1.628 SPC
1 x 1.628 SPC

1.628±0.025
1.628±0.025

5.30±0.05
5.30±0.05

Bare Copper
Tin Plated coppe

6.35±0.05
6.35±0.05

156.24
157.73

F402
F402T

M17/130-RG402
M17/130-00001

1 x 0.92 SCCS
1 x 0.92 SCCS

0.92±0.018
0.92±0.018

2.97±0.025
2.97±0.025

Bare Copper
Tin Plated copper

3.58±0.025
3.58±0.025

51.18
52.23

F405
F405T

M17/133-RG405
M17/133-00001

1 x 0.51 SCCS
1 x 0.51 SCCS

0.51±0.013
0.51±0.013

1.68±0.05
1.68±0.05

Bare Copper
Tin Plated copper

2.20±0.025
2.20±0.025

22.76
23.51

Flu-Tef
Part No

Impedance
Ohms

Capacitance
pf/Mtr
Max

Operating
Frequency GHz
Max

WorkIng Voltage
Volts
RMS

Attenuation
dB/100 Mtrs, Maximum

Power rating
Watts, Maximum
at GHz

Structural Return Loss
dB Minimum at GHz

0.1

0.4

1.0

3.0

10

20

0.4

1.0

3.0

10

18

20

Send Inquiry

# data[].attributes.attachment_link.title
RF Cable Assemblies, Semi Rigid Cables, Coaxial Cable Assemblies & RF Coaxial CablesUL

# data[].attributes.attachment_link.description
Transmission of signals and radio frequency (RF) in the multi-megahertz range frequently uses RF coaxial cables/ RF cable assemblies. Depending on the intended usage or application, FLUTEF Industries can construct coaxial cable assemblies with a variety of connectors and cable types in a range of lengths.

# data[].attributes.body
FLU-TEF WIRES & CABLES PVT. LTD. is a leading manufacturer of high voltage and high temperature wires in Ahmedabad, India. We provide an exclusive range of high voltage wires, high temperature wires, Aerospace wires & cables at the best price. Our wires & cables for electronics are utilized in the Aerospace and Aircraft industries.

# data[].attributes.attachment_link.readable_text
FLUTEF Industries was founded in 1978 by late shri Jashwant Sanghvi and Shri Bharat Sanghvi to produce PTFE Insulated wire and cable.
We are today a leading designer and manufacturer of a wide range of PTFE, XLETFE wires and cables, R.F.Coaxial cables, 1553 Bus cables, and many other customer specific special purpose cables meeting military and aerospace standards.

# data[].attributes.attachment_link.title
High Voltage Wires, High Temperature Wires, LCSO & CEMILAC Approved Wires & Cables for Electronics

# data[].attributes.attachment_link.description
FLUTEF Industries was founded in 1978 by late shri Jashwant Sanghvi and Shri Bharat Sanghvi to produce PTFE Insulated wire and cable. We are today a leading designer and manufacturer of a wide range of PTFE, XLETFE wires and cables, R.F.Coaxial cables, 1553 Bus cables, and many other customer specific special purpose cables meeting military and aerospace standards.

# data[].attributes.headline
Choosing High Voltage Wires and Cables for Industrial Use

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Choosing High Voltage Wires and Cables for Industrial Use

# data[].attributes.body
When selecting high voltage wires and cables for industrial purposes, it is important to ensure that they are compatible with the required voltage and existing capacity. The wires and cables should have suitable insulation to withstand environmental conditions and be durable.

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Wires are used for electrical power transmission and ultimately created to operate a specific range of voltage degrees. We require a unique power cables and wires for electronics that guarantees our safety and security and adhere to all the security criteria for trustworthy transmission for transmitting high voltages.

High Voltage (HV) cable include conductor, insulation for below ground and under the water, and cable and joints for managing HV effect and durable and lasting insulation. HV cable are structurally various from typical cable as a result of the extra internal layer in the insulation jacket, which likewise aids manage the electric circulation around the conductor and decreases power loss throughout long-range transmission.

Compared to normal cables, HV wires are very efficient in power transmission and consequently can run as overhanging cable and buried wires in industries, nuclear power plant, and submarines. The application of HV cable prevents the call of objects or living beings with a high voltage conductor.

A Historical Perspective of High Voltage Cables

The HV cable require a durable insulation system to hold the electric stress and execute at 2KV and above voltage.

When grounding aerospace wires & cables, you can attach the shields of the cable at one or both ends of the cable. Based upon the size of the circuit, you can additionally ground the splices in the middle of the wire.

Solid dielectric extruded cables shielded with EPR & XLPE polymeric insulation got introduced that caught the market. EPR insulation is usually made use of in 4kv to 34kv cables, whereas XLPE insulation benefits all the wires over 600v.

PILC cable or paper insulated lead cover cables presented in 1887 gradually shed the marketplace because of the high degree of craftsmanship. The contemporary high voltage and high temperature wires & cable make use of polymers like Polyethylene, Cross-linked polyethylene (XLPE) as insulation.

Specifications of High Voltage Wires and Cables

The structure of HV cables relies on their working and feature. The parts of HV wires are:

Conductor

The conductor carries the present and calls for reduced resistance for reducing power loss. ACSR, Aluminium conductor steel reinforced, is one of the most common conductor being used as a result of its flexibility, weight, and vulnerability to rust. Though for reduced voltages and grounding, copper is better over ACSR.

Conductor Shield or Screen

Wires require a conductor shield to offer a smooth interface in between the conductor and the insulation. The lack of a conductor guard can concentrate the electrical field lines, even more creating high-stress factors at the conductor/insulation interface.

The guard in Aircraft wires & cables obtains made with semiconducting products or products with a high dielectric constant. In the case of extruded cable, this shielding layer is extruded directly over the conductor and adhered with the insulation layer.

Cable Insulation

Insulation maintains the voltage between the conductor and ground and must be operating at the called for temperature level and electric anxiety. The laminar insulation cable are paper polypropylene insulated for reduced loss, whereas extruded wires are XLPE and EPR insulated. Select PPL cable for large sizes and voltages above 275 kV.

Insulation Shield or Screen

Using an insulation guard keeps the voltage and tension within the insulation. Also, avoid the formation of high-stress points on the outside surface of the insulation. Shields are metal or non-metallic.

Metallic Shield

An additional layer is the metallic shield, and this insulation layer is generally copper, light weight aluminum, lead, or stainless steel. The cables transferring existing more than 5KV call for a metallic shield, and this metal component lugs leakage current, short-circuit existing, and neutral existing to the ground in a couple of situations.

Jacket

The jacket is the outermost layer of the cable and mechanically protects the insulation and conductor of the wire from physical pressures and chemical deterioration. In standard situations, the outer jacket gets developed from products like PE (Polyethylene), PVC (Polyvinyl chloride), and PP (Polypropylene).

The layers of insulation depend upon the degree of High voltage cables and cable would be transmitting. For instance, Power line usually have at least one or more conductors, suitable insulation, and a jacket for safety and security. Power distribution wires of 100kv get protected with oil and paper, and lightweight aluminum and lead covering.

Sourcing Raw Materials for High Voltage Cables

The raw materials made use of for making HV wires are copper, lightweight aluminum, PVC, and XLPE compounds.

Copper Wires

Copper cable uses frequently utilizes electrolytic copper. Low-oxygen copper is made by adhering to constant spreading and rolling process, while oxygen-free copper needs an up-drawing method in making.

Aluminum Wire

Aluminum is hardened and softened while making cable. But also for making wires, you do not require to soften aluminum.

Aluminum must get to an electrical resistivity of 0.0282649 mm2/m and a certain gravity of 2.703 g/cm3 for making cables and cable.

PVC

For PVC plastic, you can mix polyvinyl chloride material with compounding agents like antioxidants, fillers, brighteners, flame retardants, and so on. The PVC products have a thickness of 1.38 ~ 1.46 g/m3, exceptional mechanical residential properties, corrosion resistance, climate resistance, electrical insulation, and very easy handling.

XLPE

Nowadays, both major classifications of XLPE wires in use are silane cross-linking product and cross-linked polyethylene product combined with dicumyl peroxide. Cross-linked polyethylene is for insulating HV cables. The higher the insulation hold up against voltage higher needs to be the pureness.

Demand and Market Size of HV Cables

The worldwide HV cable market is growing very as a result of the raising need in the chosen section such as submarine and underground. Regarding a survey, 'HV cable market by instalment and end-user: Worldwide opportunity analysis and market forecast 2020-2027', the HV cable market is expected to expand at a CAGR of 6 percent worldwide.

Also, the marketplace dimension of HV cable is anticipated to reach $23.4 billion in 2027 from $14.6 billion in 2019.

The growing facilities is rising need for power cables in commercial and domestic buildings and broadening the marketplace size.

We are observing a substantial increase in HV wire need in industrial and renewable resource segments such as power energies, oil & gas, hydro, wind, and so on. Asia-Pacific is the fastest growing and revenue-generating area.

The Future and The FLU-TEF WIRES & CABLES PVT. LTD.

FLU-TEF WIRES & CABLES PVT. LTD. is a widely known name in the commercial and residential cable producing and supply domain name. The market is dealing with the increasing need for HV cable and PTFE sleeves for different segments, from industrial, business, and domestic to others.

The company produces high-grade HV XLPE cables with various metallic guards such as Welded Copper Corrugated sheath, bonded lightweight aluminum corrugated sheath, concentric copper neutrals, coaxial cable assemblies, RF cable assemblies, RF coaxial cablesUL etc., sticking to different nationwide and international security requirements.

FLU-TEF WIRES & CABLES PVT. LTD. led the competition with a continuous concentrate on research and development and market awareness. We are marching with our modern and updated facilities to satisfy the climbing need for HV cable around the world with our excellent cable and cable items.

# data[].attributes.attachment_link.title
Choosing High Voltage Wires and Cables for Industrial Use

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Wires are used for electrical power transmission and ultimately created to operate a specific range of voltage degrees. We require a unique power cables and wires for electronics that guarantees our s...

# data[].attributes.body
Flutef Industries is the leading manufacturer of MIL SPEC wires and cables in India. We deliver top-notch MIL SPEC wires and cables that offer unparalleled high-performance capabilities, adhering rigorously to the exacting standards established by the US Department of Defense for military applications.

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MIL SPEC Wires & Cables Manufacturer | FLUTEF Industries

# data[].attributes.attachment_link.description
FLUTEF Industries is a renowned and leading manufacturer of MIL SPEC wires & cables. We offer customized silver plated Mil specs wires & cable as per consumer requirements.

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FLUTEF Industries offers a wide range of MIL Bus Cables used in military and aerospace applications for their high performance and reliability. Our MIL cables are designed to meet the requirements of MIL-STD-1553B, which is a military standard for digital communication between aircraft, spacecraft, and ground stations. These cables are capable of transmitting data at high speeds over long distances, making them ideal for use in complex military systems. Our manufactured MIL Bus Cables are also highly durable and can withstand harsh environmental conditions such as extreme temperatures, humidity, vibration, and shock.

# data[].attributes.attachment_link.readable_text
For use in avionics bus and data transmission applications for the military and aerospace, FLUTEF Industries provides a full line of shielded twisted pair MIL bus cables. We produce a wide variety of cables. This cable is also available in an EMP variant. The MIL bus cables have been around for more than 50 years, yet they are still in use frequently, which is presumably because they do their jobs exceptionally well. To discover more about the standard's features, the lingo used, and how to make the most of the protocol if you're new to it, continue reading.

Due to its foundation in sound engineering principles and the use of the most up-to-date technologies, the MIL bus cable is still widely used in applications that require great reliability. It is important to take into account both the standards that do and do not define when examining the ecosystem that has grown up around the MIL, with a significant amount of freedom for applications that are crucial to the military, defence, and aerospace industries. Manufacturers will have a competitive benefit when introducing new systems by selecting a supplier who comprehends this and provides a full range of solutions.

Contruction

A Conductor : Stranded silver plated high Strength copper alloy wire.

B Insulation : Extruded or taped PTFE

C Filler : 2 PTFE rod filler
Twisting : 2 Core twisted together with 2 filler

D Shield : Round Braided shield of silver Plated high strength copper alloy wire.
Coverage : 90 % minimum

FLUTEF TYPE NO : F10612T
MIL TYPE NO : M17/176-00002
ELECTRICAL CHARACTERISTICS
Composition

Stranded copper alloy wire with silver plating serves as the conductor.

PTFE taped or extruded as insulation.

2 PTFE rods for filling.

Two cores and two fillers were twisted together.

Round silver braided shield for protection. Copper alloy wire with plating for strength.

Coverage must have been at least 90%.

Maximum Continuous Operating Voltage: 750 V RMS.

Operating Temperature: 55 to 200 degrees Celsius.

The maximum operating frequency is 10 MHz.

1 M bits per second.

Engineering note : Cable shall be suitable for use in 1 MHz multiplex application in accordance with MIL-STD-1553 data bus system. ELECTRICAL

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For use in avionics bus and data transmission applications for the military and aerospace, FLUTEF Industries provides a full line of shielded twisted pair MIL bus cables. We produce a wide variety of cables. This cable is also available in an EMP variant.

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Our Flutef Industries offers the best RF Coaxial CablesUL in India. Coaxial cable assemblies are an essential component in the electronics industry. These cables are designed to transmit high-frequency signals with minimal attenuation and interference. RF coaxial cable assemblies are widely used in various applications such as telecommunication, medical equipment, military, aerospace, and many more. These semi rigid cables are designed to meet the highest industry standards and are available in different configurations, making them versatile and adaptable to different applications.

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Flutef Industries PTFE Shielded Cables are a type of cable that is designed to provide exceptional performance in harsh environments. These cables are made from Certified PTFE Wires & Cables, which are known for their superior insulation properties and resistance to high temperatures, chemicals, and abrasion. The PTFE Sleeves insulation used in these cables ensures that they can withstand extreme temperatures ranging from -65°C to +260°C. This makes them an ideal choice for applications such as aerospace, military, and industrial control systems where high temperatures and harsh environments are common.

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FLUTEF Industries design and develop high-temperature wires used in aerospace, automotive, and manufacturing industries. We only manufacture LCSO approved wires and CEMILAC approved wires that are available in a variety of sizes and configurations to suit specific applications. High-temperature wires are designed to operate in environments where standard wires would fail due to high heat exposure.

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Top MIL SPEC Wires & Cables Manufacturer

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Top MIL SPEC Wires & Cables Manufacturer

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MIL SPEC wires & cables are a vital component in many industries, including aerospace, defense, and telecommunications. Flutef Industries wires and cables are designed to meet stringent military specifications, ensuring that they can withstand extreme conditions and perform reliably in critical applications. MIL SPEC wires & cables are made from high-quality materials, including copper, aluminum, and other alloys, to provide excellent conductivity and durability.

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MIL SPEC Wires & Cables Manufacturer | FLUTEF Industries

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FLUTEF Industries is a renowned and leading manufacturer of MIL SPEC wires & cables. We offer customized silver plated Mil specs wires & cable as per consumer requirements.

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Top Coaxial Cable Assemblies Manufacturer

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Top Coaxial Cable Assemblies Manufacturer

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Our Flutef Industries offers the best RF Coaxial CablesUL in India. Coaxial cable assemblies are an essential component in the electronics industry. These cables are designed to transmit high-frequency signals with minimal attenuation and interference. RF coaxial cable assemblies are widely used in various applications such as telecommunication, medical equipment, military, aerospace, and many more. These semi rigid cables are designed to meet the highest industry standards and are available in different configurations, making them versatile and adaptable to different applications.

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Transmission of signals and radio frequency (RF) in the multi-megahertz range frequently uses RF coaxial cables/ RF cable assemblies. Depending on the intended usage or application, FLUTEF Industries can construct coaxial cable assemblies with a variety of connectors and cable types in a range of lengths. RF cable assemblies are another name for coax cable assemblies.

We are manufacturing flexible & semi-rigid RF cables with PTFE dielectric & FEP/ PTFE jackets.

Our best knowledgeable technical staff can provide suggestions for product enhancements as well as assistance with the choice of RF coaxial cables. The central conductor, which is typically made up of a single solid copper wire, is used in the actual design of the coaxial cable assembly to transfer electrical signals. The solid copper wire is encircled by a woven metal braid and covered in an insulating layer. Coax virtually avoids magnetic and electric leakage by design. There is little leakage outside the braid and these fields are contained within the dielectric. Due to FLUTEF Industries very minimum order requirements and expert engineering design services, we are able to produce customised coaxial cable assemblies and RF cable assemblies to meet the requirement of the customer and application.

Each RF cable assembly and coaxial cable assembly we manufacture is tailored to the needs of the customer. At FLUTEF Industries, we take pride in the RF / coaxial cable assembly's quality, delivery, and price as well as our solid client reputation.

Contruction

1Solid conductor made up of

Silver plated copper clad steel (SCCS) or

Silver plated copper (SPC)

2 Dielectric layer of solid extruded PTFE.

3Outer conductor made up of Deoxidized & annealed Electrolytic Bare or Tin or Silver or 90/10 Tin-lead plated copper tubing

Operating Temperature: -40°C to + 125°C
These cables are designed for Super High Frequency connection up to 20GHz.

SEMI-RIGID Co-axial cables are manufactured as per JSS 6145-24/MIL-DTL-17J and their respective MIL datasheet.
Characteristics

In order to constantly meet technical, precision, and quality standards, we aim to combine market-leading signal integrity expertise with premium RF solutions. SEMI-RIGID cables are produced in accordance with MIL-DTL-17J, JSS 6145-24, and the corresponding MIL datasheet.

100% filtering, providing superior interference protection.

Simplicity in stripping, soldering, and joining.

The minimum recommended bending radius is three times the cable's diameter.

Vacuum has no outgassing.

Applications

Assembly manufactured with customised cable length depending on the configuration (male (plug) to male, female to male, or male to female), orientation (straight, right-angle), and mounting (bulkhead). These traits and distinctive design elements enable standard groups to meet the specific design needs of various applications across markets.

Transmission and delay lines for microwaves

Calculator with a high processing speed and a low noise amplifier circuit.

Connectors that are perfectly screened and suitable for aircraft applications.

Applicable with waveguides.

Modernization of internal module connections technology.

Strong vibrational stress resistance and high phase stability.

To ensure that each RF / coaxial cable assembly is produced correctly and performs as intended, FLUTEF's Quality Control Department can conduct physical and electrical testing. Please contact our qualified personnel for any additional questions regarding wiring and cable.

Flu-Tef
Part No

Reference
MIL
Part No

Inner
Conductor
n x mm

Conductor
Diameter
mm

Dielectric
Core
mm

Outer
Conductor Copper
Tubing

Over all
Diameter
mm

Weight
Kg/Km
Max

F401
F401T

M17/129RG401
M17/129-00001

1 x 1.628 SPC
1 x 1.628 SPC

1.628±0.025
1.628±0.025

5.30±0.05
5.30±0.05

Bare Copper
Tin Plated coppe

6.35±0.05
6.35±0.05

156.24
157.73

F402
F402T

M17/130-RG402
M17/130-00001

1 x 0.92 SCCS
1 x 0.92 SCCS

0.92±0.018
0.92±0.018

2.97±0.025
2.97±0.025

Bare Copper
Tin Plated copper

3.58±0.025
3.58±0.025

51.18
52.23

F405
F405T

M17/133-RG405
M17/133-00001

1 x 0.51 SCCS
1 x 0.51 SCCS

0.51±0.013
0.51±0.013

1.68±0.05
1.68±0.05

Bare Copper
Tin Plated copper

2.20±0.025
2.20±0.025

22.76
23.51

Flu-Tef
Part No

Impedance
Ohms

Capacitance
pf/Mtr
Max

Operating
Frequency GHz
Max

WorkIng Voltage
Volts
RMS

Attenuation
dB/100 Mtrs, Maximum

Power rating
Watts, Maximum
at GHz

Structural Return Loss
dB Minimum at GHz

0.1

0.4

1.0

3.0

10

20

0.4

1.0

3.0

10

18

20

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RF Cable Assemblies, Semi Rigid Cables, Coaxial Cable Assemblies & RF Coaxial CablesUL

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Transmission of signals and radio frequency (RF) in the multi-megahertz range frequently uses RF coaxial cables/ RF cable assemblies. Depending on the intended usage or application, FLUTEF Industries can construct coaxial cable assemblies with a variety of connectors and cable types in a range of lengths.

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Flutef Industries are the biggest manufacturer of PTFE Wires & Cables. These PTFE Shielded Cables are a type of cable that is widely used in industrial applications. These cables are made of Certified PTFE Wires & Cables, which are known for their high resistance to heat, chemicals, and abrasion. PTFE stands for polytetrafluoroethylene, which is a synthetic material that has exceptional thermal and electrical properties. The use of PTFE Multicore cables ensures that they are well-insulated and can withstand high temperatures, making them ideal for use in harsh environments.

Reach out at: https://www.flutef.in/ptfe-multicore-cable.html

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PTFE Insulated Multi-core Cables are produced using a synthetic fluoropolymer, and they are used in virtually all electrical, electronic, and technical fields. Particularly for applications requiring high temperature and high frequency, PTFE-insulated multicore wire is necessary. The PTFE sleeves have excellent thermal properties. The FLUTEF Industries guarantees that these sleeves won't separate under any pressure. Certified PTFE wire Sleeving display reduced embrittlement, has good mechanical properties, are highly dielectric and chemical resistant, and are extremely flame resistant. Since many wiring connections must be employed in such applications, they are widely utilised in scientific instruments, electric heaters, transformers, and motors. For these purposes, a single cable with a number of cores is ideal.

Construction :

1 Conductor

2 Core insulation : Extruded or tape wrapped PTFE

3Braided shield

4 Jacket : PTFE tape wrapped & Fused.

Colour : The colour range of PTFE Jacket Black, Green, White, Blue, Grey, Red, Yellow, Brown, Orange, violet.

Characteristics :

To precisely match customer demands, PTFE multi-core cables are produced in accordance with ANSI/NEMA WC 27500/JSS 51038 specifications for use in aerospace and industrial electrical applications.

According to JSS 51034/MIL-W-16878/NEMA HP 3, the cable primary is made of PTFE wire.

The cable is available in sizes ranging from single wire and has all the distinct electrical and mechanical qualities of PTFE. 84 maximum pairs of twisted, screened, jacketed, or both, depending on the application, screened or/and jacketed cable.

The PTFE Sleeve Joint is incredibly adaptable. These joints have high conductivity and are highly robust.

These sleeves' anti-stick qualities prevent the growth of sediments and fungi.

The best materials were used in the design of the PTFE Sleeves. By using these insulated sleeves, you can prevent equipment damage and leakage of electricity from the cables.

The greatest PTFE-insulated electrical sleeves and other items on the market are made by our skilled professionals using the best raw materials and cutting-edge technology.

Derating factor:

The following table used as a guideline for derating factor in multicore cables

No of core

Derating factor (x Amps)

2 - 5

0.8

6 - 15

0.7

16 - 30

0.5

Merits of PTFE Sleeve

Cables, hoses, and metal splashes are protected from blazing heat, fire, and flame by the PTFE Sleeve. To provide the cable mechanical strength and binding, certified PTFE wire is jacketed. To increase the cable's strength and durability, SS or GI wire braid armouring can be applied over the jacket. The entire cable can be shielded, each core can be individually insulated, or only a certain number of cores can be shielded while the remainder is left unshielded, depending on the situation. The wall thickness and sleeve diameter of the PTFE Sleeve are 0.25mm and 0.71mm, respectively. If you have any extra queries concerning the FUTEF's approved PTFE Wires, get in touch with our specialists!

High performance from -200 °C to 260 °C, with a peak temperature of 300 °C.

Autoclavable; unaffected by soldering temperatures.

Smooth internals enables a closer fit, making them ideal for high-density wiring.

You will have access to a top-notch tape-wrapping-sintering (TWS) process that offers long flex life, high burst pressure, and outstanding tear resistance in addition to good mechanical stability.

FLUTEF Industries PTFE Wires & Cables have a strong dielectric force, are UV radiation-resistant; unaffected by ageing, fungi, or water absorption and possess fire-resistance properties.

With very few exceptions, inert to practically all chemicals, solvents, fluxes, and oils; fully biocompatible; and devoid of extractable.

100% checked, checks & tests against various stimuli accomplished.

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Certified PTFE Sleeves, PTFE Multicore Cables, PTFE Wires & Cables, PTFE Shielded Cables

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PTFE Insulated Multi-core Cables are produced using a synthetic fluoropolymer, and they are used in virtually all electrical, electronic, and technical fields. Particularly for applications requiring high temperature and high frequency, PTFE-insulated multicore wire is necessary. The PTFE sleeves have excellent thermal properties. The FLUTEF Industries guarantees that these sleeves won't separate under any pressure.

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FLUTEF Industries is the leading aerospace wires & cables manufacturer in India. Our aircraft wires & cables are CEMILAC approved wires and LCSO approved wires. We offer a wide range of high-temperature and high-voltage wires in different sizes, voltage ratings, and environmental conditions. These wires are designed to provide reliable operation even in extreme conditions and are essential for maintaining the performance and safety of critical systems. Our wire & cables for electronics are produced by expert inspection.

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FLUTEF Industries was founded in 1978 by late shri Jashwant Sanghvi and Shri Bharat Sanghvi to produce PTFE Insulated wire and cable.
We are today a leading designer and manufacturer of a wide range of PTFE, XLETFE wires and cables, R.F.Coaxial cables, 1553 Bus cables, and many other customer specific special purpose cables meeting military and aerospace standards.

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High Voltage Wires, High Temperature Wires, LCSO & CEMILAC Approved Wires & Cables for Electronics

# data[].attributes.attachment_link.description
FLUTEF Industries was founded in 1978 by late shri Jashwant Sanghvi and Shri Bharat Sanghvi to produce PTFE Insulated wire and cable. We are today a leading designer and manufacturer of a wide range of PTFE, XLETFE wires and cables, R.F.Coaxial cables, 1553 Bus cables, and many other customer specific special purpose cables meeting military and aerospace standards.